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Sieves improved productivity increases to 50% at the Chicago Plant
For manufacturing industries, the process is everything. Although the current process may be sufficient to keep the doors open today, they can hinder the acquisition of Business tomorrow the next level. Zeroing in on a key element can sometimes be enough to put productivity into overdrive.
A manufacturer of custom color concentrates and additives, for example, found that it could reach new levels of productivity and growth by turning to advanced screens for innovative design.
"The new screens give us time to production 33% higher than our previous system screening more accurate and better performance, "said Jason Yelm, plant manager of accurate color and worsens (ACC), a company in the region Chicago offers solutions of dyes and additives for the processing needs of manufacturers.
"We've eliminated unnecessary re-treatment, and spend less time processing each client on each batch extruder, "says Yelm." By automating the essential quality control and allowing operators to multi-task, we have increased their productivity by up to 50%. "
A need for more productivity
As a specialist in precise color matching, ACC prides itself in producing custom color concentrates and additives for customer specifications, and coping skills, sampling, production and delivery of dye in the same day if necessary.
However, the recent growth had business leaders realize that productivity would need a boost "especially in quality assurance, developing activities to the next level.
Production began with the extruders, which pushed plastic that has been cut to size in an underwater pelletizer. The result was water cooled, subjected to a system drying, and shipped. Previously, to control the quality of the inspection process relied on the operator and the use hand sieve on production lines.
"It was a challenge to effectively screen product specifications customized including specific densities and shapes cap, "said Yelm." The inspection process has been much work and that if a product is ultimately, the entire batch was re-treated. For the treatment of materials most effective screening equipment has an adjustable quality sieving the pellets was necessary to optimize. "
Another bottleneck of productivity has been a stop in the dryer caused by oversize, requiring changes recurring die head, time to stop and slow production.
Ensuring quality and productivity
ACC requested material more effective screening assurequality and to increase productivity. In checkbefore final quality of drying, Yelm tested on site without charge for 40 "separator Russell Finex a manufacturer of separators, strainers and filters with more than 75 years experience.Pleased with the results, he bought the six most ainsique separator is added production lines in the lastyear.
"Compared to traditional mesh-type spring, I like the capacity, flow, and adjustable weight system of separation Russell Finex, said Yelm. "After the trial it was clear that the machine was adapted to the task. "
Traditional designs incorporate spring-mounted engine and a custom screen with a pair of eccentric masses at the end of the motor shaft. However, this approach lacks precision in controlling the strength of vibration, which can be transmitted to the mesh, and is generally limited to a speed of 1200 rpm.
In contrast, the Russell Finex sieves omit the need for sources that are by a rubber suspension system using a unique and innovative device that uses a distinct vibe. This allows forces to be much higher put into the machine and focuses the majority of energy on the screen itself. The system continuously adjustable weight of the whole vibrator creates a more finely tuned and robust, a substantial increase in screening efficiency and functioning as a standard at 1800 rpm.
"The screen vibrates slightly faster than typical machines, allowing a flow," said Yelm. "Its adjustable weight system allows us to screen material at the speed, density, and pellet form necessary, he added, noting that change the output setting the changing balance weights how the material spirals on the screen to maximize the use of the screen. "This allows us to work effectively with a variety of different materials, which is important because everything we do is custom. We optimize quality, throughput and yield. "
Yelm also appreciates the way housing is designed for vibrating screen use a heavy weight machined casting, coupled with a standard electric motor. With its balance weights fitted, casting high mass acts as a giant flying, power transmission in the control zone more effectively than similar screens equipped with vibrating motors.
"The balance system has improved our game up and flow," said Yelm. "Since every point on the weight system has marks, we kept track of the position that works best for this material.
Now it is easy precision screening and optimizing material flow for different materials, and ensure a quality process with different sizes of granules. "
The transition to Modern screening in the ACC has not only helped to ensure quality and minimize reprocessing, but also improve productivity operators up to 50%.
"Because the screens reliably ensure the quality of our pellets so automated, and released our operators a focus on inspection and allowed them to multi-task, "said Yelm." They can look at another line, not set up, material handling, or housekeeping, in addition to periodic spot checks. In total, they became 50% more productive. "
The new screens have boosted production time as well, according to Yelm. "They eliminated the decisions of this caused by oversize dry and reduces the need to change the head die by 30-40%, which minimizes the time stop, "he said. "By putting in place a special mesh for customers, we provide the exact size of the pellets they want with each production run, and we let go shorter because we reliably filter out unwanted pellet size. "
Design these screens can go further by increasing the flow rate using a system in conjunction with Vibrasonic deblinding screen. By exciting the son of the mesh screen with ultrasonic vibration, the friction between the product and the screen is actually reduced. In the case of Russell Finex machines, mesh "blind" can be reduced to 20μ, helping to move the material through the screens quickly.
Although mesh deblinding to 20μ is not currently required by the ACC, Yelm said capacity would be useful if the company has specialized in work a smaller size.
"In the past year we have provided quality while improving productivity and work efficiency, "said Yelm." ACC has grown through the economy down and continues to grow, and the Russell Finex Separator is one factors that have helped us achieve this goal. "
Russell Finex has over 75 years of experience in manufacturing and providing separators, sieves and filters to improve productivity and ensure product quality. The company serves a variety of industries in over 100 countries with applications including adhesives, ceramics, chemicals, colors, enamels, explosives, food, inks, latex, metal powders, paint, paper coatings, pharmaceuticals, plastisols, powder coating, and used oils.
About the Author
Russell Finex Ltd, Russell House, Browells Lane, Feltham, Middlesex, TW13 7EW, England,
Tel.: +44 (0)208 818 2058,
Fax.: +44 (0)208 818 2060,
Email: enquiries@russellfinex.com
www.russellfinex.com
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Holiday Inn CHICAGO O'HARE AREA $67.95 Your Choice for Chicago O'Hare International Airport Hotel |
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Super 8 Monee Chicago Area $59.4 Super 8 Monee Chicago Area is located in Monee. Hotel Features. A complimentary continental breakfast is served each morning. Super 8 Monee Chicago Area features air conditioning in public areas. Guest parking is complimentary. The front desk is open 24 hours a day. Guestrooms. All guestrooms at Super 8 Monee Chicago Area feature clock radios. Televisions have cable channels. |
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Suburban League (Chicago Area) $68.51 High Quality Content by WIKIPEDIA articles High Quality Content by WIKIPEDIA articles The Suburban League, located in the Chicago metropolitan area, was formed in the fall of 1913 following the dissolution of the Cook County High School League the previous June. The original members were Evanston, LaGrange, Morgan Park, Morton, New Trier, Oak Park, Proviso, Thornton, and University High. Morgan Park lasted only one year in the league, because shortly after joining, the town was annexed to the city of Chicago. The fall of 1915 saw DeerfieldShields (now called Highland Park) and Bloom join the league, and by 1920 Riverside (now RiversideBrookfield), Waukegan, and Blue Island (now Eisenhower) were in the league. Kankakee joined in 1922. In 1924 Riverside left to join the newly formed West Suburban Conference. Author: Surhone, Lambert M./ Timpledon, Miriam T./ Marseken, Susan F. Binding Type: Paperback Number of Pages: 84 Publication Date: 2010/07/07 Language: English Dimensions: 5.98 x 9.01 x 0.20 inches |
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Aerial View of Downtown Chicago, Illinois and Surrounding Area $39.99 James Forte Aerial View of Downtown Chicago, Illinois and Surrounding Area - Photographic Print |
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Super 8 Motel - Bridgeview/chicago Area $65.51 Super 8 Motel Bridgeview/chicago Area is located in Bridgeview, close to Toyota Park and Chicago Ridge Shopping Mall. Additional area points of interest include Brookfield Zoo and Marquette Park. Property Features. A complimentary continental breakfast is served each morning. Super 8 Motel Bridgeview/chicago Area features express check in and an elevator (lift). Guest parking is complimentary. The front desk is open 24 hours a day. Guestrooms. All guestrooms at Super 8 Motel Bridgeview/chicago Area feature air conditioning. Complimentary Internet access is available. Televisions have cable channels and complimentary TV Internet access. |
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Chicago $10 Chicago |
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Street Scenes in the Slum Area of Chicago, Showing Tenement Houses and Dilapidated Buildings $79.99 Street Scenes in the Slum Area of Chicago, Showing Tenement Houses and Dilapidated Buildings - Photographic Print |
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Super 8 - Joliet I-55 N/Chicago Area $59.98 Super 8 Joliet I 55 N/Chicago Area is located in Joliet, close to Westfield Louis Joliet Shopping Mall and Mistwood Golf Club. Additional area points of interest include Rialto Square Theater and Silver Cross Field. Property Features. Recreational amenities include an indoor pool. A complimentary continental breakfast is served each morning. Guest parking is complimentary. Additional property amenities include laundry facilities. Guestrooms. All guestrooms at Super 8 Joliet I 55 N/Chicago Area feature air conditioning. Complimentary Internet access is available. Televisions have cable channels. |
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Super 8 Prospect Heights/Chicago Area $44.8 Super 8 Prospect Heights/Chicago Area > ORD > 540 N Milwaukee Ave > Prospect Heights > IL > 60070>Location. This motel is located in Prospect Heights. Features. Super 8 Prospect Heights/Chicago Area has a fitness facility. The property offers wireless Internet access. Guests are served a complimentary breakfast each morning. Additional amenities include laundry facilities, air conditioning in public areas, and an elevator (lift). Guestrooms. Super 8 Prospect Heights/Chicago Area has 123 guestrooms. Televisions are equipped with cable television channels and pay movies. Guestrooms provide voice mail and phones with complimentary local calls. Guestrooms feature coffee/tea makers. Bathrooms offer shower/tub combinations and hair dryers. Additional amenities include air conditioning, irons/ironing boards, and clock radios. In addition, amenities available on request include refrigerators, microwaves, and wake up calls. Housekeeping is offered. >The closest major airports to Super 8 Prospect Heights/Chicago Area are:Chicago, IL (ORD O'Hare Intl.) 14.4 km / 8.9 miChicago, IL (MDW Midway Intl.) 37.3 km / 23.2 miThe preferred airport for Super 8 Prospect Heights/Chicago Area is Chicago, IL (ORD O'Hare Intl.). Distances are calculated in a straight line from the property’s location to the point of interest or airport and may not reflect actual travel distance. Distances are displayed to the nearest 0. 1 mile and kilometre. |
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Chicago Bears 4x6 NFL Area Rug $169.99 Add spirit to any room or office with this Chicago Bears Area Rug. Made of 28oz nylon carpet with an open weave- traditional carpet backing. Officially licensed by the NFL; This area rug is a heavier- and more decorative area rug than just a doormat because of its unique logo design. Care: Spot clean only or have professionally cleaned Measures 4x6 (46�x72�). |
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Chicago Bears 5x8 NFL Area Rug $269.99 Add spirit to any room or office with this Chicago Bears Area Rug. Made of 28oz nylon carpet with an open weave- traditional carpet backing. Officially licensed by the NFL; This area rug is a heavier- and more decorative area rug than just a doormat because of its unique logo design. Care: Spot clean only or have professionally cleaned Measures 5x8 (60�x92�). |
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Chicago Bulls 5' x 8' Area Rug $319.99 Show your Chicago Bulls pride and add style to your tailgating party with FANMATS area rugs. Made in U.S.A. 100% nylon carpet and non-skid Duragon® latex backing. Officially NBA licensed and chromojet painted in true team colors. |
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Chicago Blackhawks NHL 5x8 Area Rug $254.99 Show your team pride and add style to your tailgating party with this Chicago Blackhawks area rug. Made in U.S.A. 100% nylon carpet and non-skid Duragon latex backing. Chromojet printed in true team colors. Officially licensed by the NHL |
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Chicago Blackhawks NHL 4x6 Area Rug $169.99 Show your team pride and add style to your tailgating party with this Chicago Blackhawks area rug. Made in U.S.A. 100% nylon carpet and non-skid Duragon latex backing. Chromojet printed in true team colors. Officially licensed by the NHL |
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Chicago Area Project Revisited $9.75 No Synopsis Available |
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Chicago Metro Area, Illinois Wall Map $199.5 The Chicago, Illinois Metro Wall Map by UniversalMap contains an abundance of useful information including All state and federal highways Major waterways and features City limits and annexations Government Buildings and Shopping centers Fire and Police Stations Indexing on face of map Major airports, cemeteries and hospitals Educational institutions Various points of interest Railroads State and recreational parks and wildlife areas Color coded counties Counties and county seats indexed on face of map ZIP Codes and Boundaries Separate Street Index Insets include Downtown Chicago Area of Coverage This map includes All of Cook Dupage Counties and portions of Kane Will Counties with the following boundaries North includes Barrington Hills, Wheeling and Glencoe South includes Joliet, New Lenox, Frankfort and South Chicago Heights East to Lake Michigan, includes Calumet City and Lynwood West includes Aurora, Elgin and Batavia in Kane County |
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Chicago Architecture $40.67 Features sophisticated photography of forty-two of the Chicago area`s forefront architectural structures, celebrating the work of such renowned architects as Frank Lloyd Wright, Louis Sullivan, and Mies van der Rohe. Original. |
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Chicago Blackhawks 4' x 6' Area Rug $219.99 Show your team pride and add style to your tailgating party with this NHL 4' x 6' Area Rug decorated in official Chicago Blackhawks colors and logo. Made from 100% nylon carpet and non-skid Duragon® latex backing. Machine washable. FANMATS is a leading manufacturer of tufted floor mats and rugs specializing in officially licensed mat products. Each FANMATS product is produced in their 250,000-square-foot state-of-the-art manufacturing facility in Suwanee, Georgia, using high luster nylon yarn in 16 oz. face weight carpet. |
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Chicago Blackhawks 5' x 8' Area Rug $319.99 Show your team pride and add style to your tailgating party with this NHL 5' x 8' Area Rug decorated in official Chicago Blackhawks colors and logo. Made from 100% nylon carpet and non-skid Duragon® latex backing. Machine washable. FANMATS is a leading manufacturer of tufted floor mats and rugs specializing in officially licensed mat products. Each FANMATS product is produced in their 250,000-square-foot state-of-the-art manufacturing facility in Suwanee, Georgia, using high luster nylon yarn in 16 oz. face weight carpet. |
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Chicago Loop $116.3 The Loop or The Chicago Loop are the terms used to designate the historical center of downtown Chicago. Most accurately, the term refers to an area bounded by a public transit circuit along Lake Street on the north, Wabash Avenue on the east, Van Buren Street on the south, and Wells Street on the west, but in general use it refers to the whole central business district. Chicagos central business district is bounded on the west and north by the Chicago River, on the east by Lake Michigan, and on the south by Roosevelt Road. The term The Loop has different meanings. The term most explicitly applies to the area surrounded by the loop circuit formed by L train tracks, and a preceding 1880s streetcar loop, but common usage defines it as the area bounded by the Chicago River on the north and west sides, Congress Parkway to the south, and Columbus Drive to the east. Author: Miller, Frederic P./ Vandome, Agnes F./ McBrewster, John Binding Type: Paperback Number of Pages: 158 Publication Date: 2009/11/24 Language: English Dimensions: 5.98 x 9.01 x 0.36 inches |
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Chicago History for Kids $24.01 From the Native Americans who lived in the Chicago area for thousands of years, to the first European explorers Marquette and Jolliet, to the 2005 Chicago White Sox World Series win, a history of how Chicago became the third largest city in the U.S. comes alive through fun activities. Original. |
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Affinia Chicago $160.55 Affinia Chicago > CHI > 166 E Superior St > Chicago > IL > 60611>Location. The downtown Affinia Chicago is located in the Streeterville neighborhood of Chicago, Ill. This property stands one block from Michigan Avenue Magnificent Mile shops and is positioned two blocks from the Museum of Contemporary Art and the Historic Water Tower. Hotel Features. Natural light streams through floor to ceiling windows that front the hotel's terazzo floored lobby. On site dining is offered at C House, where celebrity Chef Marcus Samuelson's staff presents seafood specialties and a raw bar. The wine cellar boasts 300 global varieties, while homemade desserts provide delicious options that complete each meal. The C View scenic rooftop bar and terrace serves sophisticated cocktails. Wireless Internet access is available in public areas, for a fee. Windows and mirrors create airy ambiance in the 24 hour, complimentary fitness facility that houses cardiovascular and weight training equipment, and free weights. SpaAffinia offers in room massage, for a fee. The Jet Set Pet Program provides traveling pets with complimentary beds, mats, bowls and treats. Guestrooms. The 29 story Affinia Chicago offers 215 guestrooms furnished with custom designed sofa sleepers, in set wood bookcases, antique style benches and scalloped curtains. Beds offer reading lights and are dressed with pillowtop mattresses, down comforters, 250 thread count linens and six pillow choices. Tech savvy room enhancements include high speed wired and wireless Internet access for a fee, 32 inch flat screen televisions, and MP3 adaptors. Rooms include minibars and laptop compatible in room safes. Expert Tip. The Affinia Chicago provides the BYOB Kit, the Stay Fit Kit and the Walking Tour Kit that help ensure a great stay while visiting the Chicago area. For example, the Walking Tour Kit features an iPod Shuffle or Nano pre loaded with walking tour and workout playlists. This kit features popular walking routes and provides a StreetWise city map, a pedometer and a towel. Kits are complimentary during guests' stays.>The closest major airports to Affinia Chicago are:Chicago, IL (MDW Midway Intl.) 15.4 km / 9.6 miChicago, IL (ORD O'Hare Intl.) 25 km / 15.5 miThe preferred airport for Affinia Chicago is Chicago, IL (MDW Midway Intl.). Distances are calculated in a straight line from the property’s location to the point of interest or airport and may not reflect actual travel distance. Distances are displayed to the nearest 0. 1 mile and kilometre. |
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Ur Chicago $58.94 High Quality Content by WIKIPEDIA articles UR Chicago is a free, independent, monthly magazine covering regional and national lifestyles and entertainment. The magazine focuses on nightlife, music, theater, art, film, dining, and fashion mainly in the Chicago area. The magazine also offers indepth feature reporting. The magazine has reported a growing readership since its inception. Founded in 1997, UR Chicago magazine is published by En Prise Entertainment, LLP, a Chicagobased artist management/event promotion company owned by local tastemakers Chess Hubbard and Matt DuFour. Author: Surhone, Lambert M./ Tennoe, Mariam T./ Henssonow, Susan F. Binding Type: Paperback Number of Pages: 74 Publication Date: 2010/08/20 Language: English Dimensions: 6.00 x 9.02 x 0.18 inches |