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Understanding image quality infrared thermal imaging camera
Abstract
When looking to select an infrared camera, it is extremely important to better understand the attributes of these cameras that most influence the quality infrared images that are produced. This document covers three main areas that affect the picture quality Thermal pixels resolution, thermal sensitivity and sound fixed model. Each region has a significant impact on the quality of the thermal image.
If you bought a camera Digital in the past, your purchase may have been influenced by your belief that the number of pixels was the most important specification when is to judge the image quality among all the choices of cameras available. For anyone who reads Consumer Reports ™ and their detailed evaluation digital cameras you will understand that the aircraft's performance includes much more detailed analysis of the number of pixels. Because a camera heat is essentially an image converter (radiated heat energy to the visible image), you should understand what are the main attributes that determine the quality of thermal imaging and how they each contribute to the quality of image you may be experiencing in your application.
Pixel Resolution
The first consideration is the number of pixels. Today, there are three standards of resolution (some cameras manufacturers differ slightly)
- Low Resolution - 160x120 (19,600 pixels)
- Medium Resolution - 320x240 (76,800 pixels)
- High resolution - 640x480 (307,200 pixels)
How much resolution you need (verses like) is mainly determined by your application and the value you give the image quality. When evaluating a digital camera of 5 mega pixels verses 10 most users will never benefit by buying a camera of 10 million pixels, because they will never print images on paper large enough that the resolution would provide a better quality print. Whereas you will always print and view the full resolution of an infrared camera for the highest resolution available is relatively small compared to today's standards digital camera. Even with resolution 640x480 pixel image in high resolution thermal only take a fraction of computer screens today and the resulting thermal print quality image is always fully realized. Therefore, when evaluation of a thermal imager pixel is the number of relevant and better resolution is the most important factor in improving image quality.
Another advantage to high resolution is the ability to zoom in on a scene and maintain image quality good. The majority of thermal cameras have an optical standard with a horizontal field of view of about 25 °. Regardless of the resolution pixel of the performance of a camera set to 640x480 2X digital zoom will match the performance of a camera with a resolution of 320x240 optional (And often expensive) 12 ° (2X) lens. If you anticipate the need for imaging of objects at distances farther than 20 feet, you should consider the rising costs of a 2X lens for a thermal camera 320x240 when comparing the total costs among 320x240 and 640x480 systems.
The second major issue that impacts image quality is its sensitivity to heat. Although there are a number of tests used to quantify this specification, the thermal sensitivity fundamentally defines how the camera image as you increase the image contrast. Thermal sensitivity varies with temperature object, the object temperature increases the slope of the signal output of the detector increases with the temperature increased. This means that the signal (increasing) the noise (fixed) ratio improves as you view hot objects. However, it is usually not an advantage because the applications where improved thermal sensitivity can be exploited are at low temperature (room temperature) applications where the thermal contrast (temperature delta in an image) is very low. Typical applications include low thermal contrast diagnoses estate where the camera is imaging the interior walls with variations in temperature or very low emissivity differences and issues as insulation quality or moisture can not be viewed by increasing the contrast at the point where the sensitivity limits of thermal cameras parameters useful temperature range.
When you study the specifications published by the camera, you will see thermal sensitivity specifications between 0.25 ° C (250mK) and 0.05 ° C (50mK). While you might consider a quarter of a sufficient degree of thermal sensitivity as soon as you look a low contrast scene, you find the image quality of adverse effects on image quality than the noise begins to dominate the image.
Thermal imagers usually display images in the pallet consists of 256 colors or grayscale discreet. Imagine your target is a difference temperature between 0 ° C and 256 ° C each grayscale or color represent 1 degree temperature difference. Now apply this same mapping color in a scene with temperatures between 25 C and 35 ° C or 10 degrees. Each color is now 0.03 ° C (10 ° C ÷ 256), a value less than the most sensitive uncooled cameras. The result is a screen noise. There are many applications where it is very important to establish the closest possible time to see variations in temperature the smallest possible. If you use a camera with a sensitivity of 0.25 ° C and wanted to maintain the same level of noise you'd have to adjust the temperature range 65 ° C (150 ° F), which would likely indeed a very low image contrast. You must recognize that the difference between a camera with 50mK sensitivity to a camera with 100mK sensitivity is 100% better and not 0.05 ° C better.
Thermal sensitivity
NETD is the temperature difference equal to the scene, or the internal noise of the detector (sensor NETD) or the total electronic noise of a measurement system (system NETD). As a buyer camera you need to evaluate system NETD. The test configuration consists of reference temperature control black and some type of ambient (passive) object that creates a simple goal slot for the camera to view. The blackbody temperature is adjusted until it amounts to nearly room temperature setpoint. An oscilloscope measures the analog video output of a horizontal line and the point where the temperature delta between the reference and ambient temperature targets no longer creates a measurable signal the NETD is to determine the difference measured temperature between the reference and the benchmarks room.
MRTD - Minimum temperature difference
This is a test of the system. An observer is asked to evaluate the difference in minimum temperature at which a target of 4 bar can be resolved by looking at the video output appears that the temperature setpoints of the reference room and objectives are reconciled. This difference minimum will change with the spatial frequency of the target bar used. MRTD curve of the spatial frequency is obtained which characterizes the system performance imaging. Modern infrared imaging systems can have a low spatial frequency MRTD tens of milli-degrees Kelvin.
Benefits large format cameras is important that we combine the need for greater sensitivity while maintaining high spatial frequencies.
To simplify explaining the fundamentals of thermal sensitivity will focus on a single pixel of an infrared sensor in uncooled infrared camera. Each pixel of a uncooled focal plane sensor array image is essentially a resistor fabricated using MEMS (micro electro mechanical systems).
Structure basis of a pixel uncooled thermal camera is a bridge structure on which a microscopic strong material and a thin absorbent layer have been filed. Legs suspend the bridge deck above an integrated circuit and an electrical connection between the resistive bridge and the reading circuit silicon. Playback IC controls the voltage that biases the resistance of thin films and multiplexes all pixel signals to the electronic cameras.
Since infrared radiation is absorbed by each pixel its temperature changes as the photon energy (8-14 micron wavelength) is converted into heat which in turn changes the resistance of the resistance of the pixel thin film. The IC sends a voltage reading across each "micro bolometer" element and a signal proportional to the heat absorbed by each detector is the basis of a video image in real time.
The electrical circuit an infrared sensor is very simple, tension is activated at each pixel and a change in resistance value of thin film based on the temperature pixel is sampled and converted to a numeric value. All analog signals have a certain level of noise with the signal generated by the sensor. The SNR has a significant impact on the quality of the image of a camera because the noise level is generally a fixed amount and the gain of detector is increased the system starts to display the signal to noise ratio and you'll begin to see the "snow" in the image.
The signal level of this noise is usually specified as Noise equivalent temperature difference.
As with any electrical circuit there are many opportunities for electrical noise in systems, but the quality (SNR) of the signal coming directly on the pixel infrared as impact on the thermal sensitivity, as almost all developers have access to the same camera to create electronic components a camera. Therefore, the thermal sensitivity is largely based on the quality of the matrix infrared imaging.
Others issues such as the lens f-number of the sensitivity to thermal shock. your camera lens is likely ƒ1.0 (focal length is equal to the diameter lens) which is considered a "fast" lens. By comparison, the number f of your digital camera probably lies between ƒ3 ƒ5 and while the cameras used in cell phones and other low-cost systems can be as high as ƒ20! So that the application request lead to longer focal length lens, it is convenient to go to "slower" lens to reduce the size, weight and cost of telephoto lenses and compromise some thermal sensitivity. For example, an optical F1.4 2X will result in reduction of thermal sensitivity and an F2.0 4X optical reduction of thermal sensitivity. Therefore, a system with 50mK sensitivity using a standard lens while maintaining good sensitivity (100mK) where a telephoto lens ƒ1.4 is attached to the camera to another device whose power Thermal sensitivity began to 100mK and 200mK is when viewing through a "slow" (ƒ number greater than 1).
As you can see on the various issues raised in this paper the nature of the thermal sensitivity is very complex, but in the real world of the eye Humans are extremely good at distinguishing small differences in image quality that you know (good sensitivity) when you see it.
The non-uniformity correction
As the number of pixels increases sensitivity and improves their quality of image is more increasingly dependent on a process called non-uniformity calibration or NUC. As we described earlier, a microbolometer imaging array is essentially a network of small resistance, and because of the scale of these micro devices, there are variations in how each pixel responds infrared energy from an object. During the manufacture of infrared camera sensor must be standardized, meaning that differences in response and DC output for each detector must be reset. Thermal imaging cameras typically include an internal indicator or iris that is regularly placed before the reference detector at a constant temperature at zero differences between pixels. It This is a fine adjustment of plant processes NUC and is sometimes considered a "touch up".
Because that touch to the source is inside the lens, further improvements in image quality are possible when you perform an editing calibration through the lens or using a lens cover or expose a large surface uniform. As aircraft performance improves non-uniformities created by the lens will begin to be seen and for the ultimate picture quality a single through the lens calibration step to ensure the best image quality the camera is capable of generating.
Advantages of high image quality improved
- greater flexibility to inspect the targets are varying distances
- Ability to visualize targets low thermal contrast
- A more intuitive diagnosis of heat-related problems
- Improved infrared visible merged image quality through better adaptation of camera resolution infrared and visible ..
- Flexibility to incorporate lower cost and lighter lenses optional
- Diagnosis more intuitive temperature anomalies
For the full article with pictures and reference material, please visit www.electrophysics.com / Tiqab
For more comprehensive white papers online, visit our Knowledge Center www.electrophysics.com / thermal imaging
About the Author
Electrophysics - IR Cameras for Thermography Professionals
373 Route 46, Fairfield, NJ 07004 Phone: 973-882-0211 Fax: 973-882-0997
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Zebra GK420t Direct Thermal/Thermal Transfer Printer - Label Print - Monochrome $497.99 0.50" 1 Year Limited 1.50" 10" 110 V AC 203 dpi 220 V AC 39" 4 MB 4.09" 4.25" 5 in/s 5" 7.50 mil 7.50" 7.50" Height x 7.60" Width x 10" Depth 7.60" 8 MB GK420t Thermal Label Printer US Power Cord The Zebra GK420t thermal transfer printer offers the best value in a basic desktop printer, featuring a fast 5 inches per second print speed to meet your low- to medium-volume printing requirements. The GK420t has a sleek and compact design, boasts the easiest ribbon loading system on the market, and supports a variety of applications and industries. Black Bar Black Mark Codabar Code 11 Code 128 Code 128-A Code 128-B Code 128-C Code 39 Code 93 Continuous Form Continuous Receipt Desktop Die-cut Label Direct Thermal/Thermal Transfer Printer EAN-13 EAN-13 With 2 or 5 Digit Extension EAN-14 EAN-8 EAN-8 With 2 or 5 Digit Extension EPL EPL2 Fanfold Fast Ethernet G Series GK42-100211-000 GK420t Thermal Label Printer Gap German Post Code Industrial 2 of 5 Interleaved 2 of 5 LCD LOGMARS Label Print MSI-3 Monochrome Not Applicable Notched POSTNET Perforated Label Plessey RSS Receipt Reflective Media Sensor SDRAM Standard 2 of 5 Transmissive Media Sensor UCC/EAN 128 XML Yes ZPL ZPL II Zebra Zebra Technologies Corporation www.zebra.com |
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Brother PT-2700 Thermal Label Printer $101.99 0.25" x 26.20 ft - TZ Tape 0.38" x 26.20 ft 0.39 in/s 0.50" x 26.20 ft 0.75" x 26.20 ft 1 Year Limited 1" x 26.20 ft 180 dpi 8 PT-2700 Thermal Label Printer One 1/2" black on white "TZ" starter tape AC adapter USB interface cable PT-Editor Software User's Manual Vivid back-light for easy viewing Key Board:QWERTY Layout Memory: 2,800 characters (99 areas) The PT-2700 is designed for professional users in Office, Commercial and Industrial fields. The PT-2700 is usable on its own, or connected to a PC or Mac. AA Alkaline Auto Numbering Auto Template Automatic Black Brother Brother Industries, Ltd Codabar Code 128 Code 39 Cutter EAN 128 EAN-13 EAN-8 ISBN-2 ISBN-5 Industrial 2 of 5 Label Length Setting Label Print Laminated Tape Laser Bar Code Mac Mirror Printing P-Touch PC POSTNET PT-2700 PT-2700 Thermal Label Printer QR Code Silver Thermal Transfer Printer UPC-A UPC-E Vertical Printing Yes www.brother-usa.com |
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Seiko MPU-L465-02 Thermal Receipt Printer $532.99 3.35 in/s 3.43" 3.43" Height x 6.61" Width x 6.10" Depth 300 dpi 4.27" 4.53" 6.10" 6.61" This high reliability, high resolution printer is the right tool for a variety of mobile printing applications, including warehousing or distribution, mobile workforce, law enforcement, health care, and test and measurement. With 300 dpi resolution, 85 mm/s print speed, and a variable paper width of 70 to 115 mm, it rapidly delivers crisp and clear bar code labels and a wide range of other output alternatives. Firmware supports an array of character sets and fonts, error indications, and bar code formats that are printable horizontally or vertically. Codabar Code 128 Code 39 Code 93 Data Matrix Direct Thermal Printer EAN 128 EAN-13 EAN-8 ESC/POS ITF Lithium Ion (Li-Ion) MPU-L465-02 Thermal Receipt Printer MPU-L465-02C-E-00 Maxi Code Monochrome PC PDF-417 QR Code Receipt Print Roll Paper Seiko Seiko Instruments USA, Inc UPC-A UPC-E Yes www.seikoinstruments.com |
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Printronix ThermaLine T5208r - Label Printer - B/W - Direct Thermal / Thermal Transfer. Each $7235.9 Manufacturer: Printronix. Each. Based on the Printronix 5r multi-technology platform, the ThermaLine T5000r family is a rugged thermal bar code printer designed to operate in industrial environments. Incorporating real-world experience, the T5000r combine |
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Printronix ThermaLine T5306r - Label Printer - B/W - Direct Thermal / Thermal Transfer. Each $5842.48 Manufacturer: Printronix. Each. Based on the 5r Multi-Technology Platform, the ThermaLine T5000r family is an industrial thermal bar code printer designed to operate in challenging environments. Through leadership by design, the T5000r combines reliabilit |
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Printronix ThermaLine T4M - Label Printer - B/W - Direct Thermal / Thermal Transfer. Each $1838.88 Manufacturer: Printronix. Each. The T4M industrial and commercial thermal bar code printer delivers reliability and dependable performance with its rugged metal design. Based on its Printronix heritage, the T4M provides uncompromised performance and featu |
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Cognitive Cxi Thermal Label Printer $594.99 10.50" 110 V AC 12.50 ft 16 MB 2 Year Limited 220 V AC 300 dpi 4.25" 4.68" 6 in/s 6.90" 7.10" 7.10" Height x 6.90" Width x 10.50" Depth 7.63" 8 MB CXI Label Printer CD Real time clock Label Width: 2.4" (min) 4.63" (max) Label Length: 0.375" (min) 322" (max) CXI Label Printer is the next generation of highperformancethermal label printers, bridging the gap between mid-range and desktop models. CXI printers deliver exceptional value as high-performance printers with small footprints, competitively priced .It is Rugged and reliable all-metal printer mechanism that prints continuously, Die-cast metal user interface to withstand harsh environments. Black Bar Black Mark CXD4-1330-RX Codabar Code 128 Code 128-A Code 128-B Code 128-C Code 2 of 5 Code 39 Code 93 Cognitive Cognitive Solutions, Inc Continuous Form Custom Size Cxi Thermal Label Printer D2 of 5 Direct Thermal Label Direct Thermal/Thermal Transfer Printer EAN 128 EAN-13 EAN-8 Ethernet Fanfold Industrial 2 of 5 Label Print MSI1 Monochrome Notched PC POSTNET Plessey Receipt Reflective Media Sensor S2 of 5 SDRAM Tag Thermal Transfer Label Transmissive Media Sensor UPC-A UPC-E UPC-E1 Yes www.cognitive.com |